ServicesE-Coating (Video)PortfoliosE-Coating of a Cowl Panel for the Automotive IndustryHigh Volume E-Coating of an Impact Box for the Automotive IndustryE-Coating of an ATV PartE-Coating of a Lower Arm
for the Automotive Industry

E-Coating of an ATV Part

Raw ATV Part
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Raw ATV Part
  Masking Applied
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Masking Applied
  De-Masking
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De-Masking
 
E-Coated ATV Part
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E-Coated ATV Part
  Cell Packaging
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Cell Packaging
 

At Winchester Coatings we specialize in providing our customers with precision coatings and value added services that can meet a wide range of requirements. For this project the customer needed this ATV part E-coated in specific areas. A special masking was developed to keep the coating out of the internal cavities of the part. Prior to coating, the custom masking was installed. They then receive PPG pre-treament, a zinc phosphate, and a BASF E-coat. After coating the parts were cured and inspected for film build, curing, as well as visual inspections to ensure that the masked areas were clean and free of coating.

The finished part which had a 20 micron coating was then oiled, saving the customer the added production step. Parts are packaged in cell totes and delivered to the customer. We currently coat 10,000 of this 3" by 2" part per year. To learn more about this project, see the table below or contact us directly.

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Highlights of this Rear Prop Shaft Coating Project

Product Name ATV Part
Product Description G60 SMAC Joint
Capabilities Applied/Processes Cleaning, Rinse, Conditioner, Zinc Phosphate, Sealer, E-coat, Post Rinse, & Cure/Oven. Inspection, Masking and Packaging.
New Facilities, tooling, & Equipment Air Ratchet, Masking, and Rack Design
Overall Part Dimensions 3" x 2"
Material Applied PPG Pretreatment, Zinc Phosphate, BASF E-coat
Color Black
In Process Testing/Inspections Preformed Receiving Inspection, Part Cure Test, Film Build, Visual Defect Inspection, E-coat in non-paint area
Industry for Use ATV
Volume 10,000 per year
Delivery/Turn Around Time JIT (Just in Time)
Delivery Location Winchester, KY
Film Build Required 20 Microns Min.
Packaging Requirements Cell Divided totes
Masking Required Yes
Value Added Processes Oiling
Freight WCI Delivers
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